Harley-Davidson CVO Street Glide Specs. Therefore, you need to eliminate them all first and keep them aside. Feel free to preview a sample to get an idea of what it looks like. Price. Fastener Size - Torque ft. lbs. Upper Stud acorn nut Find out how to access AutoZone's Torque Specifications Repair Guide for 300, 300C & Magnum 2006-2008, Charger 2006-2008. The other question I have issues over is what size of socket or wrench to use. I had a guy tell me the torque specification on one of my 2015 Street Glide Special videos was wrong. -EFI modifications explained, Modification, SPECIFICATIONS . Loosen slider cap nuts and axle nut. You can refer to the, The following summaries about tru ball goat release will help you make more personal choices about more accurate and faster information. An example of data being processed may be a unique identifier stored in a cookie. Camshaft Specifications Likewise, in Harley Davidson motorbikes, special spark plugs send the electrical flow (or current) from the ignition to the combustion chamber. Best Stage 1 Air Cleaner For Harley Davidson: Top 5 Picks! Engine sprocket nut torques to 150-165 foot pounds. Also, you may contact the mechanics. 0000013023 00000 n They changed the Compensator system on the 103in between 2013 and 2014. Then turn the bolts of your derby cover with your hand and carefully tighten them down. It is crucial for safety and smooth riding performance. The measurement remains the same for all the Sportster XL from 2004 to 2006. Hello all.. me again.. well im putting my clutch and compensator back together. Torque means the amount of rotation each screw and nuts require to tighten on its spot. Upper Engine mounting bracket: Table of Contents 0000031803 00000 n Long story short, knowing the Harley Davidson torque specs will help you install, service, and repair different motorcycle hardware. In this version sold from year 2020 , the dry weight is 492.0 kg (1,084.7 pounds) and it is equipped with a V2, four-stroke motor. Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. Also, as recommended by a guy who builds racing engines. For a 3/8-inch bolt, set your torque wrench to 20 foot-pounds. Clean the drain plug and install the new O-ring. 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. Primary cover bolts: 14-21 ft lbs. I lubed the sprocket nut up with oil under the head, tightened to 75 ft/lbs, then 160 ft/lbs. pounds, rocker cover 135-155 inch pounds. While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. Brake Line Banjo Fittings It never ceases to amaze me on how many people seem to think that every nut and bolt on every model and year of bike are the same. i have a 89 flhs with screamin eagle race clutch can the 6 springs be adjusted and if so how can not find lighter springs for it being a older one. With this drive-train, the Harley-Davidson Freewheeler . Stutter Box Dec 10, 2011. colonelangus said: 100 inch pounds is 8 foot pounds. Installation, Maintenance and Tuning Index, Testing the Innovate Motorsport LM-1 portable air fuel meter. Oh forgot about the manual ?. Once you feel you have successfully reached the right adjustment, start tightening the jam nut to its original position. Including all these torque specs for Harley in a single article is nearly impossible. Testing the Innovate Motorsport LM-1 portable air fuel meter A 5/16-inch bolt should be tightened to 12 foot-pounds. 0. maximum. You can use the following SAE Torque Chart as a guide. Camshafts 7/16" - 54 ft. lbs. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. Required fields are marked *. For complete specifications for your year and model Touring motorcycle download the correct manual for yourbike from the DOWNLOAD CENTER. 191. Fork Stem nut ). 0000008030 00000 n You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. Unlock more power! Modification, 10. Kinda a tall order, but would anyone know the torque specs for the engine covers of the rushmore roadglides? document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. 27 0 obj<> endobj xref 27 41 0000000016 00000 n 1 0 obj The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. The clamping force of the clutch while under full throttle has to be very very high the way the clutch is built. endobj With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. 0000016060 00000 n Bikes from this manufacturer are world famous for their look, design, performance, fuel efficiency, and customization. A few years ago a local shop put a new motor in my K9. Posted on Sep 24, 2009 83. The Fora platform includes forum software by XenForo. 0000013394 00000 n #10 - 22 in. Not everyone has a mechanical aptitude. (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). This is from the 17 Touring Service manual. 5. 2004 Harley Touring Service Repair Manual & Electrical Diagnostics Manual For: 2004 H-D FLT Police Model, 2004 H-D FLHTCSE, FLHRS/I Road King Custom (2004), FLHTCUI Ultra Classic Electra Glide (2004), FLHTC/I Electra Glide Classic (2004), FLHT/I Electra Glide Standard (2004), FLTRI Road Glide (2004), FLHRCI Road King Classic (2004), FLHR/I Road King (2004). Thanks again for everyone's help All times are GMT-5. 15-17 foot pounds This demonstrates a serious lack of understanding basic tool use and assessment ability. Of course, it's going to be different! Plus they say blue for the clutch nut and red for the compansator. lbs. Sometimes, you may even like to customize the bike. Rear Wheel Sprocket bolts on the trany. I opted for a machine shim.. they didn't come out with the updated comensator until 07. 32-40 inch pounds Install Sportster cams Install a Big Twin cam #2. Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated. EVO 64 HP Stage 1 You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. Oil Pump cover bolts As the 115th anniversary celebration. Heritage softail deluxe FLSTNT. Its time I addressed the issue of tools & torque specifications. We and our partners use cookies to Store and/or access information on a device. Reduce Engine Ping, High Heat on 2007/08 HD TC95 128HP Stage 3 Posted on Sep 24, 2009 0000024100 00000 n 25-40 foot pounds, Fastener Size - Carburetor Troubleshooting So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. For doing that, you need to secure the adjuster by using a wrench. 88 cu. Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. Pistons and Cylinders %PDF-1.5 Then you have the tools for repeating the same task later and for any other work you want to perform. 0000028181 00000 n May 16, 2006. Two lines in nut on Compensator and one line in clutch hub nut. On models with dual front calipers, check alignment of brake discs to fork. This page was generated at 06:17 PM. 28-35 foot pounds vs Twin Cam: What Makes the Difference? The clutch master cylinder of these affected models is enabled to generate enough lift to disengage the clutch when the vehicle is parked outside for a longer time or when the bike is in gear and the engine is on. We have briefly discussed Harley Davidson torque specifications for only a few components and models. 35-45 foot pounds T-45 Torx Ignition as long as the 2050 is made for primary,transmission application. Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. TC96 2007 Engines Rear Axle nut Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. For removing the cover, move up down and reveal the clutch cable adjuster. Harley-Davidson Bronx Specs. Copyright 2023 Ride It Wrench It on the Foodie Pro Theme. They want you to use a torque wrench where specified. 115 in lbs for the primary screws. SOURCE: Need the torque specs on clutch for a 85 FLHTC. Are saying 160 for compensator nut and off hand can't remember the exact for the clutch. Our line of Screamin' Eagle performance drivetrain and clutch . Been finding everything earlier than 2017 but not for the newer bikes beyond 2014. Shovel 0000002407 00000 n 30-45 foot pounds gear lube. So, you are better to go through the user manual for each motorcycle and find the correct torque values. You can refer to the answers, The following summaries about ugg mini goat color will help you make more personal choices about more accurate and faster information. How to Build a Modifying the CV carb 7-9 foot pounds 15-30 inch pounds There is a thread going now about manuals. 883 to 1200 Upgrade These specs come from the engineers who designed and built the bikes. Step 2 The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. Save my name, email, and website in this browser for the next time I comment. When installing new tires, upgrading the motorcycle components, or repairing damaged parts, you need to remove and install many screws and nuts. I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. To fix the issue, take off the clutch lever. Address what you may be asking? 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. TC 100HP Motor Oil 3.80 litres (4.02 US quarts) Other specifications. Lastly, adjust the clutch cable to 1/16 to 1/8 inches off the bracket. 35-40 foot pounds. The mainshaft nut that holds the front final drive chain sprocket on torques to 35-65 foot pounds. Oil Pump manifold screws 100 in lbs for the clutch diaphragm bolts. Rocker Cover Need to fix your Harley Davidson Touring bike? Harley-Davidson CVO Limited Specs. Fill the primary with oil. Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. Then, release the jam nut that you can view on top of the adjuster to keep it in place. BaggerDave. Where might I find a service repair manual for a 2017 Harley Davidson Road King? The engine produces a maximum peak output power of and a maximum torque of 40.00 Nm (4.1 kgf-m or 29.5 ft.lbs) @ 3750 RPM . QO_(44? Laced Wheel Harley clutch engages too soon so, adjust the lock nut of derby cover and free play cable properly. Harley-Davidson Breakout 114 Specs. Installation, Maintenance and Tuning Index will help you . Crankcase bolts This torque value is required to tighten the cylinder screw. Could someone tell me which is correct? My question was about the posted rear axle torque value for the '06 VRSC . The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . all other 1/4'' fastners are tq at 108 in.lbs. Repair manual verses what everyone says. Tighten the hub nut using the factory torque specifications (50-50 foot lbs.) details explained, Fork Lock Replacement for Harley Davidson | Motor Bike Insider, Tips on Changing Harley Davidson Exhaust Pipe Detailed Explained. fd tH,}A]vq `1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. Harley motorcycles are made using industry-leading components and parts. Timer screws (inner cover and sensor plate) The torque specs are the same as with any Evolution engine. Pictures. What issue? See Figure 1. TC96 2007 Stage 1/2 28-32 foot pounds Now rub the backside of the lever where it is hitting the handle grip. It will help you to keep your vehicle safe and responsive for exceptional riding experiences on the roads. 0000008154 00000 n Harley Davidson Softails require one quart of primary fluid. 3 0 obj The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. Then, let it soak, and give it a couple of whacks to free up the adjuster along with the locknut as well. Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. For a Dyna Low Rider the Outer Primary Cover is 108-120 inch (9-10 ft.) lbs. In this version sold from year 2019 , the dry weight is 223.0 kg (491.6 pounds) and it is equipped with a V2, four-stroke motor. lbs. Install lockplate (6) over nut (5) such that engines, HD 2007/08 You can also just shift into neutral at stops and keep the idle down low enough to retain it from grinding into gear. The nut only moved about 10 degrees past the . remember to move the torque wrench quick and steady or you will over torque the fastener. Plus, at times, you may want to upgrade the motorcycle. EVO 74 HP Stage 2 1/2" - 58 ft. lbs. Otherwise apply general torque specs according to bolt size. it sure seems low to me, but just checkin with the pros here before i get all greasy. You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. SOURCE: Need the torque specs on clutch for a 85 FLHTC. Twin Cam Next, increase the amount of slack in the clutch cable, and if its frozen solid, use some wd-40 on that. Cougar. Discussion in 'Dyna Models' started by JDDennison, Oct 7, 2013. Scribe a line on the transmission sprocket nut and continue the line on the transmission sprocket as shown. Don't have a 2001 Dyna manual but here's a 2003. Allen Screws Compensating Sprocket nut Drag Strip Gallery It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. After that, you need to lock the jam nut and pull the clutch a couple of times for setting the ball and ramp. 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. (95.25 mm) Reduce Engine Surging Yes, it uses a ramping system to apply more pressure to the clutch disc. Hence, we will briefly discuss the torque specifications and show you how to use them for particular Harley motorcycle models. Learn how to replace it on your bike! 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. It just seems like 75 is pretty weak.. 06. Profession Tuning on a Shade Tree Budget, Engine Performance Get the proper tools and know how to use them. Apr 27, 2016. 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. https://amzn.to/3Qtz61AUse Code . A forum community dedicated to all Harley-Davidson model owners and enthusiasts. #8 - 14 in. The compensator sprocket 150-165 foot pounds. 100 in lbs for the derby cover. SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! lbs. Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. $20 Bike Lift 0000033993 00000 n 150-165 foot pounds They should be the same for 2001 Dyna. There is an issue if they cannot determine the size of the socket or wrench they will need. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. <> Finding Manifold Leaks Harley-Davidson CVO Tri Glide Specs. If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. 2.) Clutch hub nut to 70-80 ft./lbs. . The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. Because hydraulic clutches are innovatively designed with self-adjusting mechanism. 0000001947 00000 n I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . <0.010", check with feeler guage between spring and straight edge across face of diaphram spring. Camshafts Miscellaneous Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. Estimate Top Speed Set the cable aside for later re-installation. The manufacturer has declared that some of the 2016 model Harley Davidson bikes are not fully disengaging. The compensator sprocket 150-165 foot pounds. The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. Then, follow its instructions for the motorcycles best servicing and upgrading results. You really, really need the instructions on the diaphram spring adjustment. 35-40 foot pounds Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. Open the derby cover so you can see the primary oil level. There you will find explanations on Harley Clutch Adjustment Torque specs too. I guess I should mention it is a 93 Fatboy. And, compensating nut torque@ 90-100 lbs. I went and purchased a machine shim the fits exactly behind that nut. Shovelhead Modifications Tree Budget, Engine, Transmission and Chassis Estimate 1/4 Mile Time There you will find explanations on Harley Clutch Adjustment Torque specs too. An In-Depth Discussion on Harley Davidson Paint Codes. 4 0 obj Comment * document.getElementById("comment").setAttribute( "id", "a1c44da81cb9bd26bf8bedb7d494554a" );document.getElementById("cb09a5d91a").setAttribute( "id", "comment" ); Save my name, email, and website in this browser for the next time I comment. Wheelbase. for Derby Cover. Triple Tree Pinch Bolts The clutch hub nut, the large nut holding the inner and outer clutch hubs on, torques to 110-150 foot pounds.
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